Spraying wear-resistant coatings. Ceramic coating

Spraying wear-resistant coatings. Ceramic coating

Ceramic coatingsapplied by methods of plasma and high-speed gasflama spraying, gained widespread in industry due to the processability of production, high hardness, electrical insulating and thermal insulation properties coatings, invariably high quality results.

The scope of application of ceramic coatings is quite wide:

Distribution of thermal values \u200b\u200bin the furnace in different fields, in the rear and left-right parts. Differences are noted and used to sintering crowns and dental bridges by placing them into certain places. Clinical observations correlated with experimental laboratory samples showed low stability of fixation between metal and ceramic mass by covalent binding of two materials oxides.

The binding was created to eliminate failures manifested in the separation of metal ceramic mass. In metal-ceramic technology, with the advent of gluing, prostheses are characterized by particularly high stability, the phenomenon of separation on the metal ceramic interface is absent.

  • aviation, Energy, Gas Transport -;
  • energy - applied to the sealing surfaces of the pumps, is also used;
  • metallurgy - used to protect against high temperatures molds, the creation of heat-shielding coatings and parts of metal lines;
  • powder Metallurgy - Protection of products from carburry from graphite substrate;
  • geophysics -;
  • oil and gas processing - coating of torch headings;
  • textile industry - protection of abrasive threads of surfaces;
  • printing -.

Ceramic oxide coatings, possessing high hardness, allow you to provide additional properties. The main ones are thermal protection, heat resistance, electrical insulation, adjustable conductivity, the possibility of high-quality laser engraving. The ceramic coating is applied both on the outer and the inner surfaces of the products. At the same time, they must be previously processed.

The use of both processes, oxidation and gluing to fix the ceramic mass on the metal surface can sometimes be accompanied by the separation of ceramic mass, especially if excessive oxidation is achieved due to excess oxides. In conclusion, the connection used has two big advantages.

Reduces the degassing phase and the oxidation of the alloy - the phase in which failures may occur in the oxidation. Fixing the ceramic mass on the metal surface is more stable. Arguments to support the second technological process are. Clinical - metal ceramic prostheses obtained after this procedure are not accompanied by failures. Metal-ceramic crowns, when sewing with a disk to remove on the dental flan, ceramics does not come down from the metal.

Ceramic coating is performed from the following materials:

  • aluminum oxide, electrocorundum. It is characterized by high hardness and electrical insulation, can be operated under friction or abrasive wear conditions, as well as to protect explosive nodes. Such a ceramic coating can be operated at temperatures up to 1100 ° C;
  • chromium oxide - wear-resistant material, which is ideal for the processing of anilox shafts, pump seals and textile industry details. Can be operated at temperatures up to 540 ° C;
  • titanium oxide - has a higher viscosity. Can be operated at temperatures up to 540 ° C;
  • zirconium oxide stabilized with yttrium - industrial standard for plasma spraying of thermal coat ceramic coatings. The operating temperature varies from 900 to 1250 ° C.

Poskart company holds R & D on orders in all regions of Russia and the CIS countries. We are engaged in the production of parts with a ceramic coating. At the request of the client we apply it to the details and equipment.

The following sample can be demonstrated laboratory and experimental: ceramic mass, besieged and sintered on the surface of the alloy with a reduced thickness of only 0, 10 mm. On two piece of metal. On one part, the ceramics is fixed with gluing, and the other is fixed by the oxidation phenomenon.

After sintering the ceramic mass on both metal fragments, the plastic deformation is performed with a tendency to bend. Ceramic mass, fixed with gluing, will crack without disconnecting. The ceramic mass, fixed by oxidation, deformation of the metal substrate, cracks and falls.


Application of ceramic coatings

Ceramic coating - Multitalant

Ceramic coatings, charges (layers) on structural parts made of steel or aluminum have excellent properties. They are wear-resistant, have a small friction coefficient, possess electrical and thermal insulation properties.

It is always recommended to strictly follow the instructions in the avenue attached to the product. The size of the binder layer applied to the metal surface. The temperature required for metal fixation. As long as the temperature in the furnace reacts.

Currently, the adhesive products are also opaque. Once the binding is deposited and sinters, it turns out opaque. The binder of the gold amalgam is strongly sticking to the surface of the metal, and the platinum particles are evenly distributed, strongly attached to the metal surface.

Ceramic spraying increases the operation time of the equipment and reduce production costs, as well as provide high quality products for a long time, due to the long-term surface stability.

Rausherth is your competent partner for ceramic spraying and except the experimental supplier of design components from ceramics and polymeric materials.

Aesthetic success of a tooth ceramic mass. Reproduction of chromatic nuances of natural teeth is possible only when evaluating the role of an opaque porcelain. Opaque porcelain is used for the following roles. If the opacity color is directed, the color for the entire crown is selected and selected. The choice and distribution of opaque colors is especially important operations.

An opaque layer is inserted between transparent particles. Binding structure highly related to physico-chemical, ceramic on the surface of the alloy. It is mixed in certain proportions with a ceramic mass for dentin and enamel. The opacity color is obtained by introducing a dye without excessive use of the dye.

Production

Production

Ceramic charges are applied to the treated surface of the metal by thermal injection and, depending on the application, are then processed. Tolstone metal parts are heated to approximately 200 ° C, and the metal structure does not change. One of the important advantages of ceramic spraying is the free choice of metal materials for coating.

Technique use opaque color. Dark opaque - more dark colorthan all areas of natural teeth of neighboring teeth. If it is impossible to get one opaque, make a mixture of different existing types. If the desired result is not reached, use the dye.

Transparent is applied to the surface of the metal to get a layer of a certain size. The deposition is carried out using a brush with an unsupported tip. The amount of opacity is taken at the top of the brush to form a small sphere. It is preferable to apply the first layer very thin to avoid the inclusion of air bubbles. The first layer is moisturized before applying the second layer to facilitate the penetration of opaque particles into the binding mass. The color distribution is opaque for three areas: cervical, cutting and medium, is produced to obtain a color close to the color of a natural tooth.

Spraying on the inside of parts are possible only if the area covered by ceramics is available for inkjet machine and the application angle\u003e 45 °.

NEW! Nalocheramic or nanochemical spraying for aluminum using plasm chemical technology!

Application

Application

Ceramic spraying is superior to chromium on hardness and wear-resistance and well-proven themselves in the textile and cable industry, in machines for welding and soldering, such as electrically insulating coatings for heaters up to 500 volts and 600 ° C, as thermal insulating coatings in the glass industry.

The maximum density of the ceramic tabletop can be obtained if a ceramic capacitor is used. When using an opaque ceramic capacitor, an intimate use of opaque metal is realized, which makes it a solid connection. After applying an opaque material, the napkin is used to absorb excess water and combustion preparation. Porcelain will not be dry because it takes permanent humidity.

The dental porcelain is postponed to obtain an anatomical shape of a tooth crown, different from the anatomy of a metal circle. Transparency has a thickness of about 0, 2 mm, which is enough for the roles that she has. The crown finally has walls with a total thickness of 1 mm. Transparent porcelain has a size of 0, 5 mm, which corresponds to the enamel of a natural tooth.

For a wet, corrosion medium, we recommend using stainless steel grade 1.4301 or aluminum, due to technologically reasonable residual porosity. Additionally, porosity can be eliminated with the help of organic and inorganic materials.

Antibacterial, so-called bactericidal spraying, can be applied to a variety of materials, opening up absolutely new opportunities in the fight against bacteria and fungi. For example, inflicting antibacterial spraying on the door handles can be dramatically reduced by the risk of carrying harmful microorganisms.

Dental porcelain can be made by mixing a porcelain crown with opaque in proper proportions. Noble alloys that were used in the past, due to very high cost, limited an indication of metal products. These alloys are sold at a much lower price than noble alloys.

Currently, this group has many non-native alloys that offer optimal conditions for frequent use. Over the past two decades, these alloys were used in metal-ceramic technologies for the manufacture of microtects and dental bridges.

Inquiries

Inquiries

We will be happy to prepare for you an individual commercial offer!

For this, we ask us to direct us the specifications of the product you need, drawing with detailed information About sizes and tolerances, as well as necessary quantities.

With very low tolerances, parts must be ground.

First, the characteristics of these alloys, especially the accuracy of castings, were questioned. Special packaging mats were gradually developed with a compression ratio to compensate for volumetric changes in the liquid alloy in the cooling and solidification phase.

Now the properties of these nickel and chromium alloys in many respects are largely characteristic of the properties of noble alloys. Nickel and chrome alloys have characteristics that exceed alloys of noble alloys: hardness and elasticity to plastic-elastic deformation. These functions recommend using them on a wider palette of applications with noble alloys.