Brick chammatory straight. Sizes of chamotte bricks of different brands, characteristics, permissible temperature, prices. Basic technical characteristics of refractory SB brick

Brick chammatory straight. Sizes of chamotte bricks of different brands, characteristics, permissible temperature, prices. Basic technical characteristics of refractory SB brick
Brick chammatory straight. Sizes of chamotte bricks of different brands, characteristics, permissible temperature, prices. Basic technical characteristics of refractory SB brick

In the construction of stone structures working under the influence high temperaturesUse refractory bricks. Special additives are introduced into the product in order to prevent cracks with severe heating. For the construction of industrial installations using burning energy, chimneys and fireplaces require refractory brick of different classes and sizes.

Portland cement, which is the most common and valuable cement for use in construction, is partially different from Pozzolan cement. The product thus obtained is crushed to obtain a very thin powder, to which a certain percentage of plaster is added with the sole purpose of regulating the time spent on cementing. Cooking produces silicates and calcium aluminates, which have the property to be chemically reacting with water forming a solid stone-like mass.

The test has several chemical reactions that also require some time to complete. In general, it is estimated that after 28 days of casting, about 80% of the test chemically reacts and accepts "clutch". The mechanical properties of the cured dough are the most important characteristics, and they, like the handles, are affected by various factors, such as the mineralogical structure of cement and grace of grinding. In short, it can be said that the mechanical dough strength increases with the final grinding of the used cement with a decrease in certain limits of the amount of water used and, to a certain extent, the ripening of the test.

Depending on the type of additive, the firing method and destination with refractory properties, products are divided into 4 grams:

  • quartz (from sandstone or quartz);
  • chamotte or alumina (clay products with the addition of chamot);
  • the main (distinguished by lime-magnesian composition);
  • carbon (made of pressed graphite or coke).

Also various types of aluminates and calcium silicates present in the dough and their proportions affect the specific mechanical properties Portland cement that will have different composition and processing depending on the intended use. Mixing portland cement with sand, gravel, gravel or other aggregates, solutions and concrete of various characteristics, which are installed are most often used in construction.

Very rare, never say, cements are used clean. Small amounts of pure cement are used for cementing or minor repairs. However, the use of pure cement is inappropriate for practical, technical and economic reasons.

The last two types are used in industrial enterprises. They are withstanding considerable temperatures. For home furnaces, baths and saunas are usually taken chammed pattern. Quartz brick is well withstanding the temperature, but is destroyed under the influence of acids and other chemical factors.

The price of the refractory higher than the usual building bricks several times. One piece of chammed brick costs from 30 to 55 rubles. For comparison: the usual full-time sold at a price of 8 rubles.

Cements have a high retention rate during drying, which can threaten the quality of the final result, especially in large nozzles. In addition, cement is significantly more expensive than other building materials such as sand, gravel and crushed stone. Finally, mixing with other materials gives specific different properties that can be used in different situations.

Using the high strength of the cement clutch, small quantities can be mixed with a large number of inert gases without prejudice to the final mechanical strength of the product. Inert presence reduces the holding of mass during drying to minor levels, reduces the cost of construction, provides various characteristics Dough depending on the materials used. Cement mix With different inert materials is called solution or concrete. The use of inert gases from specific properties, such as foamed clay, vermiculite or perlite, as described below, it is thus the compositions obtained in such a way, heat resistance or thermal insulation, etc.

Chamotte dimensions

One of the most sought-after building materials for furnaces, barbecue, fireplaces and other heating facilities for domestic use is chamoten brick. The dimensions of this type of material are regulated by GOST 8691-73. The document also describes operational properties, composition, spectrum of application.

Many bricklayers are not familiar with refractory mortar. Furnaces and fireplaces are often built using Portland cement, it is possible to add small quantities of clay or refractory clayTo make cement "Fireproofs.". The portland cement problem is that it is not able to withstand serious thermal hesitation. Oddly enough, Portland cement retains its high mechanical properties to very high temperatures, but during the subsequent cooling deteriorates. After several heating and cooling cycles, everything that remained from cement made with the Portland cement is a sand that does not have anything more or less than the original binder.

SB-5

Externally looks like a golden rectangle.


It has dimensions 230x114x65 mm. The volume of this brand of bricks is 1704 m 3. According to GOST, the product must comply with such parameters:

  • aluminum oxide share - 28%;
  • refractory - not lower than 1,650 ° C;
  • the temperature at which the softening begins is missing.

The weight of one thing is of such a product - 3.5 kg. Price - from 35 rubles.

The mortars no longer have the power to keep bricks together so that they end up moving or left their home, especially if a rich layer of solution was inserted between them. At this stage you want to replace the entire chimney or oven, and all you need to do is use the right refractory solution.

Fireproof refractory refractory. In fact, refractory solutions use binders that do not deteriorate when heated, but rather prone to an increase in their capture ability when exposed to high temperatures. In addition, the use of refractory solutions simplifies and speeds up the design and, therefore, cheaper.

Sha-8.

The product is used in industrial and private construction. It has an increased aluminum oxide content and differs in flaxiness. Apply for internal masonry (lining) hubs and chimneys. Product Feature:



Mass 4.0 kg. Dimensions - 250x124x65mm. Price - from 32 rubles per piece. The cost may differ from the specified, it depends on the manufacturer and the volume of purchases.

For example, refractory solutions "pull" much faster than Portland cement. In particular, sodium silicate solutions are not hydraulic solutions, that is, they do not lead to a chemical reaction in the presence of water, such as conventional solutions, but dried under the influence of air, which allows the use of a solution layers even a few millimeters, and not to wet the bricks in advance, Without prejudice to any ability to hold, which is so fast that in a few seconds after the placement of the brick, already undertakes certain efforts to remove it.

Learn more about the red full-length brick about his price can be from this

Sha-6 (narrow)

Suitable for the construction of thermal units with a temperature of up to 1,690 ° C. The main characteristics of the product do not differ from the Sha-8 brand. The difference is in size. Mass of one product - 3.4 kg. Dimensions - 230x114x40 mm. Price - from 30 rubles per piece.

Hydraulic refractory solutions, however, have a very fast settling time. On the market there are both pure cements and refractory solutions. For amateur use, it is recommended to use a ready solution, strictly following the manufacturer's instructions. The composition is similar to the dough used for the manufacture of bricks, binder cement in combination with a percentage of shamot. At the end of the work, any excess solution can be easily cleaned with a sponge-soaked sponge.

It should be especially mentioned by aluminum cement or "melted" cement, which is called specific production technology. Unlike portland cement, which is produced from a mixture of calcined limestone and clay, aluminum cement is obtained from a mixture of limestone and bauxite with a high content of aluminum oxide, heated to very high temperatures, until the state of liquid, cast ingot, cooled and crushed, so that it can be Bring to powder ready to use.

Sha-5.

Sizes of the unit of goods 230x114x65 mm. 385 pieces are placed on the pallet of such bricks. The weight of the unit is 3.4 kg. The cost of the fireproof this brand is from 30 rubles per piece. Laying of this and other types of bricks are conducted on a special refractory mixture.

Aluminum cement chemicals are the same as Portland cement, but they are distinguished by a high percentage of aluminum and specific links of chemists, which calcium contained in limestone and aluminum, present in the bauxite form due to the merger, forms calcium aluminates in the form and diversity not found in general Portland cement.

The result is a hydraulic cement with exceptional characteristics: the capture is very fast, after 24 hours the hardness of the aluminum cement is higher than that of Portland cement in 28 days; Resistance to corrosion acids and water is significantly higher, which creates a lot of heat during the capture, it can also be used at different levels of the subclass, unlike Portland, which is afraid of frosts during jets, mechanical strength and abrasion exceeds, it has high refractory.

Size - an important selection criterion building material. The quality of the masonry, durability, practicality and safety of the finished design depends on the accuracy of fitting. It is impossible to allow loose adjustment of bricks, and the appearance of areas with too thin layer of solution should also be avoided. Calculation of expense fireproof bricks Lead according to the laying scheme using the design drawings.

Under these conditions, these aluminates are chemically modified, released water and forming emptiness in otherwise extremely dense cement structure. Porosity and water permeability increase significantly and quickly, reducing strength and mechanical strength Concrete is proportional.

It may seem strange that cement with high refractory abilities can significantly lose its mechanical properties at such low temperatures. However, refractory and mechanical strength have different characteristics. At this temperature, the cement mass sach out, creating ceramic bonds, such as refractory brick. Mechanical resistance to compression and stretching increases again, reaching and even exceeds the original one. If he slowly cools, he retains new acquisitions.

Mangal, oven or fireplace, then the material can be only a refractory brick. There are several types of its varieties, including diatomitic, magnesite, carbon and quartz. However, according to its properties, chamoten brick is allocated, used in places with temperatures of about 1300 C.

This material has universal characteristics. It is well tolerating sharp temperature differences when heated, demonstrates excellent thermal conductivity, does not react to alkali and a number of other aggressive chemical compounds. Chamotted brick Aesthetic function - products from such material always attract a glance due to their diversity of forms (rectangular, arched, wedge and trapezoidal) and shades (from almost white to light brown).

In short, a specific product, which, if used by experienced hands, finds the use for which it can be strongly recommended. Extended clay is a natural aggregate obtained when baking a special clay, called "different colors", which has a feature to adsorb water and other materials separating gas during preparation.

For the combined action of gas pressure, which occurs inside it during heating and rotational motion, the clay liquid expands almost smoothly in the form of round balls. The material is then removed from the furnace and is exposed to air flows, which, by rapid cooling, the clay and oxidation is caused by a "clinker" surface, which leads to a porous inner core, which guarantees ease and insulation and a durable external rigid zinc coating that provides mechanical strength.

Note: The darker the color of chamotte brick, the better it is suitable for the construction of the furnace's fuel.

By minuses of chamotte bricks include the following:

  • his porous material Quickly absorbs moisture, which leads to an increase in weight, as well as reduced strength during heating period;
  • poor tolerate freezing, so when an internal use of the furnace can start crumble;
  • complicated in the processing, in particular, it is badly damaged due to high density and requires the use of a special solution during masonry.

Another major disadvantage from the point of view of the consumer is the high price of chammed brick.

By changing the temperature, rotation and other parameters, you can control the density and granulometry of the finished product. This is non-flammable material, resistant to chemical and atmospheric substances, with thermal insulation properties. Unlike vermiculite, it has remarkable compression strength. It is used to produce light concrete, fire-resistant curtains, roofing, soles and insulating walls, land drainage and other uses in agriculture.

Vermikulite is a natural clay mineral, not very similar to the mica. It has a three-layer crystalline structure consisting of magnesium and aluminum hydroxide, which contains water. Extracted vermiculite has a very small mechanical strength, but very low thermal conductivity makes it excellent insulating material.

We decipher marking

Chamotte brick is produced according to GOST with dimensions of 230x113x 65 mm, as well as by the one where, in accordance with modern standards, geometric parameters may vary in any direction.

Refractory chamotte brick happens different marks. So the bucket, domain, end bilateral and combustible are applied on production, but in private construction there is a brick with marking Sha and SB. Here the letter "sh" means chamoten, and the letter "B" indicates the class of refractory and indicates that the brick can be used at temperatures up to 1350 C.

It is often used as inert concrete castings that should have an insulating ability. However, there are many applications, both in construction and agriculture. This is odorless material, chemically inert, non-combustible, impermeable and resistant to aging, water insoluble, sterile, unable to form volatile particles, insect-resistant and microorganisms that can absorb a large amount of liquids. It is used as a thermal and acoustic insulating material in the production of light cements in flame retardant coatings as a retainer for harmful and absorbent impurities and odors, since the filter material as a packaging material has many applications in agriculture and gardening.



Brick with labeling SB is an unconditional leader in the construction of furnaces, fireplaces and mangals for individual use. Standard dimensions Such a brick - SB-5 and SB-8. Figures help navigate. So, SB-5, the length is 230 mm, the width is 114 mm, the height is 65 mm. SB-8 Larger: with a similar height of 65 mm, its length reaches 250 mm, and the width is 124 mm.

In addition to the above, you can also find chamoten brick with labeling SP-45, SB-6, SB-94. Each of these species has differences in dimensions. For example, SB-6 with a length of 230 mm and a width of 114 mm has a height of only 40 mm.

For the competent distribution of the load on the foundation before the start of the masonry, the weight of refractory brick should be taken into account. This indicator is different for each marking. If we talk about the weight of chamotte brick, then one of the lightest is the SB-6, which "pulls" only 2700 gr. It will be more cold with SB-5 with its 3400 gr., And the mass of SB-8 and at all reaches full of 4000 gr.

Standard dimensions become one of the criteria for the choice of refractory bricks.

Note: When buying this building material, you should pay attention to the fact that the bricks are without chips, cracks and dents, with a uniform color.

In addition, when tapping iron item, a high-quality brick sounds a ringing (a deaf sound says that the brick is lying), and when you hit the hammer it will not crumble, decaying the large pieces.

Buying building materials on your own, make sure that its competent storage is a chamotte brick should stand on wooden pallets in a dry room with good ventilation. Proper transportation of refractory bricks is made in polyethylene packaging.

Special solution

For masonry refractory brick requires special. It can be bought or make it on its own. If you prefer the finished dry mixture, then go to the construction store and buy a chamotte meter. It's enough to add to it clean water And mix the mixer or concrete mixture to creamy consistency. Next, the measureer is given to strengthen about an hour, and then they interfere again and only after that proceed to work.

Alone prepared solution made of refractory clay and chamotte sand allows you to achieve high conjunction of bricks. However, this mixture requires long time costs due to the need for long-term soaking of clay.

For a refractory solution, a hammer is suitable white kaolin or blue Cambrian clay. Before mixing the solution, the clay is soaked, completely covered with water, and left in such a state at least 12 hours (and can be up to three days) with regular stirring. The thrown clay is rubbed through a sieve with a cell size of not more than 3 mm. Separately sifted sand (chamotte or mountain). After that, the ingredients are mixed in the proportion one part of the clay into two parts of the sand.

Note: One hundred bricks need 40 gr. Dry chamotte meter, or three buckets prepared by their own solutions.

Secrets of skill: To increase the strength of the homemade solution on one bucket, you can add about 150 gr. Cooking salt, and for plasticity - about 200 grams. Liquid glass. However, it must be remembered that the same salt may later "go out" on the laying of whiten divorces. In general, a qualitatively made clay-sandy solution will hardly keep chamoten brick without any additives.